Efficiently Process Waste Tires Waste Plastics Waste Rubber Oil Sludge to Produce Fuel Oil Continuous Pyrolysis Equipment

Service:

Spare parts supply & online technical guidance

1-year remote warranty

Key attributes

Highlights at a glance

High Oil Yield & Profitability: Specially designed for processing PP/PE/PS mixed plastics and waste tires, our pyrolysis machines ensure maximum oil extraction efficiency, turning waste into high-value fuel oil.

Safety & Durability (Q345R Steel): The pyrolysis reactor is made of Q345R pressure vessel steel. Its unique rotary design enables uniform heating to prevent deformation and extend service life.

Environmental Compliance: Equipped with advanced desulfurization and smokeless emission systems. Our factory holds CE, ISO and SGS certifications, meeting the strictest international environmental emission standards.

Multi-functional Processing Capacity: From small test pyrolysis units to large 50 TPD systems, we provide batch, semi-continuous and fully continuous solutions for businesses of all scales.

Waste Plastic to Fuel Oil: Convert mixed plastics (PP, PE, PS) into high-quality industrial fuel oil.

Tire Rubber Pyrolysis: Process waste rubber tires (including off-road tires) into oil, steel wire, carbon black and other by-products.

Oil Sludge Treatment: Efficiently recover oil from refinery residues and oil-contaminated soil.

Carbon Black Processing: Integrated carbon black granulator is available for further processing of by-products.

High-efficiency Fuel Production: Optimized heating system supports 24/7 continuous operation with superior energy conversion efficiency.

Global Support: We offer 24-hour technical support, on-site installation and operator training to guarantee stable operation of your waste-to-energy plant.

Cost-effective Solutions: Achieve the best cost-performance ratio for tar cracking plants. Comprehensive ROI analysis is provided to calculate equipment cost and payback period.

Desulfurization Technology: Customized for high-sulfur raw materials to ensure end gas and oil products meet market quality requirements.

What's the fully continuous pyrolysis machine?

The fully continuous pyrolysis equipment can continuously feed, and the oil residue after cracking can be slag discharged without stopping the heating and cooling; The whole process is carried out at the same time while feeding the material and discharging carbon black at the same time, eliminating the need for cooling and slag discharge and other links. Preheating works continuously for more than ten days or even dozens of days. While improving productivity, it reduces the number of preheating times, energy saving and high efficiency.

This process diagram details the workflow of our fully continuous pyrolysis equipment, covering material feeding, pyrolysis reaction, oil gas cooling & collection, carbon black discharge, and exhaust gas treatment. Supported by an automatic PLC system, it enables 24/7 stable operation with large capacity, significantly improving efficiency while saving labor and production time.

WHY CHOOSE US

1. Supervisory control

2. Feeding

A. You can choose manual or automatic feeding way to put the waste material into the reactor.

B. The auto-feeder can help you save labor and more feeding time.

C. This device is our patent product.

3. Pyrolysis Reactor

A. Reactor material is Q345R, which is used for manufacture reactor professionally, it has better performance under high temperature working environment than Q245R other manufacturers use. Every steel plate has model no and qualified to use. We control the quality from the raw material.

B. Add a cooling hole design on the furnace shell to accelerate the cooling speed of the equipment, save cooling time.

C. All spiral plates in the reactor are overlapped and fully welded to strengthen the furnace liner and prevent it from being damaged.

4. Furnace

At least 6 syngas burner and 3 oil burner are designed for the furnace to burn more evenly and reduce damage to the furnace liner during heating. First 2-3 hours, heating fuel oil or natural gas, then heat by flammable gas generated in the pyrolysis process. Save more energy.

5. Water Condensor

The water tank is designed with 36 blind plates, and the diameter and quantity of the cooling pipes are enlarged to improve oil and gas cooling. Improve efficiency, increase oil production rate, and reduce on-site workers' maintenance frequency;

6. Water seal and Flame arrester

Two anti backfire designs (water seal and dedicated flame arrester) make the equipment safer and purify the flammable gas, reducing the content of sulfur, particulate matter, nitrogen oxides in the flue gas and the probability of burner blockage;

7. Desulfurization Tower

a: Emission Standard: Adopting special scrubbers to remove acid gas and dust from smoke.

b: Smell during operation: Fully enclosed during the operation.

c: Water pollution: No pollution at all. All water are recycling used, after making the oil cool, then flow into water pool then reused.

d: Air pollution: no air pollution, the waste gas can be discharged into flue gas pool, it's closed.

e: Solid pollution: No solid pollution. All the solid after pyrolysis is the crude carbon black and steel wires which can be Deep-processed or sold directly with its value.

8. Slag removal system

a: Shorten cooling time, realize high temperature discharging.

b: Water is cold and pollution-free.

c: Automatic screw discharger discharging.

9. Spare parts

Equipped with automatic pressure relief safety valve, manual emergency relief valve, temperature and pressure remote transmission+alarm, etc., to improve the overall safety performance of the equipment.

Company overview

About Us

Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is a comprehensive and comprehensive enterprise that integrates the production of environmental protection equipment, design, installation, commissioning and operation of environmental protection engineering. The company has 2 senior technicians, 4 engineers, and more than 40 professional and technical personnel of various types. The company has strong technological and engineering advantages in the same industry both domestically and internationally, and actively innovates in promoting the progress of the industry. MORE+

Competitive advantages

Pre-sales

1.Understand customer needs in detail, and provide product configuration solutions for customers to choose

2.Invite customers to visit the production site or factory, and explain the whole process

3.Introduce necessary supporting schemes or financing schemes according to customer needs

In sale

1.Provide customers with the production progress of products in the workshop every Monday

2.According to the demand, invite customers to check the shipment before delivery.

3.Monitor transportation links throughout the process to ensure safety and timeliness.

4.Contact customers in advance to prepare additional items needed on site to ensure shorter production time.

5.Before delivery, provide customers with layout drawings, foundation drawings, circuit drawings, installation drawings, etc., and guide customers to do civil construction in advance to ensure shorter production time.

After sale

1.Dedicated delivery manager and after-sales engineer dual service

2.On-site installation, commissioning and production, engineers escort the whole process.

3.Provide professional training to help customers cultivate professional on-site production and operation team.

4.Continue on-site inspection for customers to understand equipment conditions and solve problems;

5.Delivered manager's exclusive services, established customer product usage files, maintained customers regularly, maintained efficient communication, and solved problems for customers in time.

6.Provide customers with spare parts for life.

Packaging & shipping specifications

Delivery is not end, Service is endless

Since 2008, we have exported our Pyrolysis machine and distillation machine to more than 63 countries, but every customer buy from us all get our best service and we send most professional engineer installation guidance, commissioning and training customer workers, we will not leave until customer can operate machine without any problem. We are always here waiting for cooperating with you, welcome query 24 hours!

Extended company profile

Advanced design ideas and strong factory strength allow us to better manufacture more practical machines for customers, we are committed to providing global customers with durable, long life, low failure rate of machines. Stable pre-sales and after-sales service capabilities make customers more trust us, AOTEWEI is your lifelong friend.

Since 2008, more than 3,000 customers from different countries have visited Aotewei Company, From Indonesia, Congo, Denmark, Canada, Azerbaijan, Algeria, Singapore, Russia, Poland, Brazil, UZ, Ukraine, Turkey, New Zealand, Bangladesh, Vietnam, India, Germany, South Korea, Israel, the Philippines, Romania and other countries... So many customers have come that we can't list them all here, but if you come, you will feel the same warmth and hospitality. I can not only take you to visit the company will also take you to the customer to visit the site, so that you can truly feel the strength of our company and the quality of equipment.

Our pyrolysis plant is designed to process a wide range of waste materials, including waste tires, waste rubber, waste plastics, sludge, aluminum foil, leather, cable leather, acrylic (PMMA), waste circuit boards, household waste, waste soles, and medical waste. It provides a flexible and sustainable solution for converting various types of waste into high-value products.

FAQs

What is the oil yield of your pyrolysis machine?
Depending on your raw materials such as waste tires, waste plastics and waste rubber, the oil yield can reach 40%-80%.

Is the machine environmentally friendly?
Yes, our system is smoke-free and features desulfurization system for clean emissions.

How do I choose between Batch and Continuous systems?
Batch is ideal for lower costs and smaller capacities (1-20TPD), while Continuous is best for large-scale industrial use (30-100 TPD) with minimal labor costs.

How much is a waste pyrolysis plant?
The cost of tire pyrolysis units varies depending on their specification and capacity, as well as their design solutions. If you intend to control investment costs, our engineers can customize high-cost-performance and energy-efficient equipment solutions tailored to your needs. Please feel free to contact us for a detailed cost estimate.

May we visit your cracking plant? Could you please advise the specific location of your factory?
Our company is located in Shangqiu City, Henan Province, China. We provide full-range reception and pick-up & drop-off services for customers. Cracking prototype machines are available in the factory for your on-site visit and inspection. You are warmly welcome to come at any time.